Figure No. 1-1
Chapter 1. INTRODUCTION - TM-11-6625-1683-150009
Items Comprising an Operable Equipment
Items Comprising an Operable Equipment (cont)
Description of Test Facilities Kit MK-980/PPS-5
Accessory Kit
Accessory Kit (cont)
Figure 1-2 Œ
Figure 1-2 y . Test Facilities Kit
Figure 1-2 Ž . Test Facilities Kit MK-980/PPS-5, accessories.
Figure 1-2 z . Test Facilities Kit MK-980/S-5
Figure 1-2 . Test Faclities Kit MK-980/PPS-5, accessories.
Figure 1-2 } Kit MK-980A/PPS-5, accessories.
Differences In Models
Chapter 2. INSTALLATION - TM-11-6625-1683-150025
Figure 2-1. Packaging of Test Facilities Kit MK-980/PPS-5 and accessories.
Checking Unpacked Equipment
Checking Unpacked Equipment (cont)
Chapter 3. OPERATING INSTRUCTIONS - TM-11-6625-1683-150029
Block 800 (Aft Amplifier Test) Controls and Indicators
Block 400 (Boxcar and Audio Amplifier Test) Controls and Indicators
Block 100 (Tr Assembly Test) Controls and Indicators
Block 2700 (Range Gated Filter Assembly Test) Controls and Indicators
Block 700 (Receiver-Transmitter Power Converter Test) Indicators
REMOTE CABLE Block (Remote Cable Test) Connectors
Block 2100 (A-Scope Display Circuits Test) Controls and Indicators
Block 900 (Motor Control Circuit Test) Controls and Indicators
Block 1000 (Antenna Drive Unit Test) Connectors and Indicators
Section Il. OPERATION UNDER USUAL CONDITIONS
Chapter 4. ORGANIZATIONAL MAINTENANCE
Daily Preventive Maintenance Checks and Services Chart - TM-11-6625-1683-150042
Quarterly Preventive Maintenance Checks and Services Chart
Touchup Painting
Repairs and Adjustments
Figure 4-1. Electrical Test Panel SB-3004/PPS-5, power converters removed.
Figure 4-1.1. Electrical Test Panel SB-3004A/PPS-5, power converters removed.
Chapter 5. FUNCTIONING - TM-11-6625-1683-150049
115 VAC INPUT POWER
CIRCUIT BREAKERS
Triggering Circuit
Figure 5-3. Waveforms in trigger shaping circuits.
Figure 54. Squaring amplifier 21, schematic diagram.
Figure 5-5. One-shot multivibrator Z2 schematic diagram.
Figure 5-6. Driver amplifier Z3, schematic diagram.
Block 500 Gate Generator Test Circuit
Block 700 Receiver-Transmitter Power Converter
Block 1000 Antenna Drive Unit Test Circuit
Block 2200 B-Scope Display Assembly Test Circuit
Block 2300 Control-Indicator Power Converter Test Circuit
Block 2900 Range Amplifier Test Circuit
Chapter 6. TROUBLESHOOTING
Section Il. TROUBLESHOOTING ELECTRICAL TEST PANEL SB-3004/PPS-5
Checking INPUT POWER Circuits
Checking Circuit Breakers
Checking Receiver-Transmitter Power Converter 700
Checking REMOTE CABLE Test Circuit
Chapter 7. REPAIRS AND ADJUSTMENT
Figure 7-1, Test Panel SB-3004/PPS-5, bottom view.
Figure 72. Electrical Test Panel SB-3004/PPS-5, rear view, internal power converter removed
Figure 7-3. Load resistor board assembly E1, component location.
Figure 7-4. Internal power converter, PS5001, cover removed from shield.
Figure 7-5. Internal power converter, PS5001, inverter circuit subassembly removed.
Section II. ADJUSTMENT
Section Ill. CABLE REPAIR
Cable Assembly CX-10429/PPS-5
Figure 7-8. Special Purpose Cable Assembly CX-10429/PPS5, schematic diagram.
Figure 7-10. Special Purpose Cable Assembly CX-10490/PPS5, schematic diagram.
Figure 712. Special Purpose Cable Assembly CX10436/PPPS-5, schematic diagram.
Figure 7-13. Special Purpose Cable Assembly CX-10432/PPS-5, schematic diagram.
Figure 7-14. Special Purpose Cable Assembly CX-104S9/PPS-5, schematic diagram.
Figure 7-15. Special Purpose Cable Assembly CX-10443/PPS-5, schematic diagram.
Rf Cable Assembly CG-3355/U
Electrical Lead CX-10449/PPS-5
Figure 7-20. Special Purpose Electrical Cable Assembly CX-10435/PPS-5, schematic diagram.
Special Purpose Electrical Cable Assembly CX-10437/PPS-5
Electrical Lead CX-10452/PP5-S
Special Purpose Electrical Cable Assembly CX-10440/PPS-5
Figure 7-25. Special Purpose Cable Assembly CX-10440/PPS5, schematic diagram.
Figure 726. Special Purpose Branched Cable Assembly CX-10441/PPS-5 schematic diagram.
Special Purpose Branched Electrical Cable Assembly CX-10442/PPS-5
Figure 7-31. Special Purpose Branched Electrical Cable Assembly CX-10442/PPS-5, schematic diagram
Special Purpose Electrical Cable Assembly CX-10444/PPS-5
Figure 7-32. Special Purpose Branched Cable Assembly CX-1044/PPS-5, schematic diagram
Special Purpose Branched Electrical Cable Assembly CX-10485/PPS-5
Figure 7-34. Special Purpose Branched Cable Assembly CX-104485/PPS -5, schematic diagram
Special Purpose Electrical Cable Assembly CX-12067/U
Special Purpose Electrical Cable Assembly CX-10444A/PPS-5
Chapter 8. GENERAL SUPPORT TESTING PROCEDURES - TM-11-6625-1683-150101
Physical Tests and Inspections
Checking -6-Volt Outputs
Checking +6-Volt Outputs
Checking -5-Volt Outputs
Checking +12 Volt Outputs
Checking -12 Volt Outputs
Checking 3.9-, 3.5-, and 110-Volt Outputs and Block 1200 Indicator Lights
Checking +300- and -600-Volt Outputs
Checking 2,000-Volt Outputs
Checking SYNC and TRIG Outputs
Procedure - TM-11-6625-1683-150123
Chapter 8.1 DEPOT OVERHAUL STANDARDS
General Test Requirements - TM-11-6625-1683-150126
Block 300 Voltage and Continuity Test
Block 600 Voltage and Continuity Test
Block 1000 Voltage and Continuity Tests
Block 2100 Voltage and Continuity Tests
Block 2200 Voltage and Continuity Tests
Block 2700 Voltage and Continuity Test
Block 600 LOAD Tests
REMOTE CABLE Test
CX-10431 PPS-5 cable assembly
CX-10432 PPS-5 cable assembly (blocks 600 and 900).
CX-I04WPPS-5 cable assembly (block 2700)
Figure 8.1-1. Test setup with ac input power to Electrical Test Panel SB-3004/PPS-5.
CX-12067/U cable assembly (AUDIO)
Figure 8.1-2. Test Setup with dc input to Electrical Test Panel SB-3004/PPS-5.
Figure 8-1.-3. Dc power supply adapter cable.
Chapter 9. SHIPMENT AND LIMITED STORAGE AND DEMOLITION TO PREVENT ENEMY USE
Figure 91. Test Facilities Kit Case CY-6208/PPS-5, stowage of power cord.
Section Il. DEMOLITION OF MATERIEL TO PREVENT ENEMY USE
Methods of Destruction - TM-11-6625-1683-150148
Figure 9-2. Control indicator power converter, schematic diagram.
Figure 9-3. Block 700 receiver transmitter power converter, schematic diagram.
Figure 9-3.1. Block 700 receiver transmitter power converter in SB-3004A/PPS-5 with serial number 026 and upon contract DAAB07-73-C-1624, schematic diagram.
Figure 9-3.2. Block 700 receiver transmitter power converter 686221 in SB-3004A/PPS-5 test panels, schematic diagram.
Figure 9-3.3. Block 700 receiver transmitter power converter in SB-3004A/PPS-5 test panels with serial number 026 and upon contract DAAB07-73-C-1624, schematic diagram.
Figure 9-4. MIL-STD resistor color code markings.
Figure 9-5. MIL-STD capacitor color code markings.
Figure 96. Test setup for checking 6-, +6-, 5-, +12-, 12-, +3.9-, +35-, 110-, +300-, and 600-volt outputs.
Figure 97. Test setup for checking 2,000-volt outputs.
Figure 9-7.1. Test setup for cheching 6 volt AC output.
Figure 9-8. Test setup for checking SYNC and TRIG outputs.
Figure 9-9. Test setup for checking test cables.
Figure 9-10. Test Facilities Kit MK-980/PPS-5, controls and indicators
Figure 9-10.1. Electrical Test Panel SB-3004A/PPS-5, controls and indicators
Figure 9-11. (1) Panel, Test Electrical SB-3004/PPS-5
Figure 9-11. (2) Test Facilities Kit MK-980/PPS-5 Schematic Diagram
Figure 9-12. Electrical test Panel SB-3004/PPS-5
Appendix A. REFERENCES - TM-11-6625-1683-150179
APPENDIX B. BASIC ISSUE ITEMS LIST (BIIL) AND ITEMS TROOP INSTALLED OR AUTHORIZED LIST (ITIAL)
Appendix C. MAINTENANCE ALLOCATION - TM-11-6625-1683-150183
Remarks (Sect. IV).
Section II. Maintenance Allocation Chart - TM-11-6625-1683-150185
Section II. Maintenance Allocation Chart (cont) - TM-11-6625-1683-150186
Section II. Maintenance Allocation Chart (cont) - TM-11-6625-1683-150187
Section III. Tool and test Equipment Requirements - TM-11-6625-1683-150188
Section IV. Remarks - TM-11-6625-1683-150189
TM-11-6625-1683-15 Test Facilites Kits MK-980/PPS-5 (NSN 6625-00-933-9980) and MK-980A/PPS-5 (NSN 6625-00-453-5667) Manual
Chapter 1. INTRODUCTION - TM-11-6625-1683-150009
Items Comprising an Operable Equipment
Items Comprising an Operable Equipment (cont)
Description of Test Facilities Kit MK-980/PPS-5
Accessory Kit
Accessory Kit (cont)
Figure 1-2 Œ
Figure 1-2 y . Test Facilities Kit
Figure 1-2 Ž . Test Facilities Kit MK-980/PPS-5, accessories.
Figure 1-2 z . Test Facilities Kit MK-980/S-5
Figure 1-2 . Test Faclities Kit MK-980/PPS-5, accessories.
Figure 1-2 } Kit MK-980A/PPS-5, accessories.
Differences In Models
Chapter 2. INSTALLATION - TM-11-6625-1683-150025
Figure 2-1. Packaging of Test Facilities Kit MK-980/PPS-5 and accessories.
Checking Unpacked Equipment
Checking Unpacked Equipment (cont)
Chapter 3. OPERATING INSTRUCTIONS - TM-11-6625-1683-150029
Block 800 (Aft Amplifier Test) Controls and Indicators
Block 400 (Boxcar and Audio Amplifier Test) Controls and Indicators
Block 100 (Tr Assembly Test) Controls and Indicators
Block 2700 (Range Gated Filter Assembly Test) Controls and Indicators
Block 700 (Receiver-Transmitter Power Converter Test) Indicators
REMOTE CABLE Block (Remote Cable Test) Connectors
Block 2100 (A-Scope Display Circuits Test) Controls and Indicators
Block 900 (Motor Control Circuit Test) Controls and Indicators
Block 1000 (Antenna Drive Unit Test) Connectors and Indicators
Section Il. OPERATION UNDER USUAL CONDITIONS
Chapter 4. ORGANIZATIONAL MAINTENANCE
Daily Preventive Maintenance Checks and Services Chart - TM-11-6625-1683-150042
Quarterly Preventive Maintenance Checks and Services Chart
Touchup Painting
Repairs and Adjustments
Figure 4-1. Electrical Test Panel SB-3004/PPS-5, power converters removed.
Figure 4-1.1. Electrical Test Panel SB-3004A/PPS-5, power converters removed.
Chapter 5. FUNCTIONING - TM-11-6625-1683-150049
115 VAC INPUT POWER
CIRCUIT BREAKERS
Triggering Circuit
Figure 5-3. Waveforms in trigger shaping circuits.
Figure 54. Squaring amplifier 21, schematic diagram.
Figure 5-5. One-shot multivibrator Z2 schematic diagram.
Figure 5-6. Driver amplifier Z3, schematic diagram.
Block 500 Gate Generator Test Circuit
Block 700 Receiver-Transmitter Power Converter
Block 1000 Antenna Drive Unit Test Circuit
Block 2200 B-Scope Display Assembly Test Circuit
Block 2300 Control-Indicator Power Converter Test Circuit
Block 2900 Range Amplifier Test Circuit
Chapter 6. TROUBLESHOOTING
Section Il. TROUBLESHOOTING ELECTRICAL TEST PANEL SB-3004/PPS-5
Checking INPUT POWER Circuits
Checking Circuit Breakers
Checking Receiver-Transmitter Power Converter 700
Checking REMOTE CABLE Test Circuit
Chapter 7. REPAIRS AND ADJUSTMENT
Figure 7-1, Test Panel SB-3004/PPS-5, bottom view.
Figure 72. Electrical Test Panel SB-3004/PPS-5, rear view, internal power converter removed
Figure 7-3. Load resistor board assembly E1, component location.
Figure 7-4. Internal power converter, PS5001, cover removed from shield.
Figure 7-5. Internal power converter, PS5001, inverter circuit subassembly removed.
Section II. ADJUSTMENT
Section Ill. CABLE REPAIR
Cable Assembly CX-10429/PPS-5
Figure 7-8. Special Purpose Cable Assembly CX-10429/PPS5, schematic diagram.
Figure 7-10. Special Purpose Cable Assembly CX-10490/PPS5, schematic diagram.
Figure 712. Special Purpose Cable Assembly CX10436/PPPS-5, schematic diagram.
Figure 7-13. Special Purpose Cable Assembly CX-10432/PPS-5, schematic diagram.
Figure 7-14. Special Purpose Cable Assembly CX-104S9/PPS-5, schematic diagram.
Figure 7-15. Special Purpose Cable Assembly CX-10443/PPS-5, schematic diagram.
Rf Cable Assembly CG-3355/U
Electrical Lead CX-10449/PPS-5
Figure 7-20. Special Purpose Electrical Cable Assembly CX-10435/PPS-5, schematic diagram.
Special Purpose Electrical Cable Assembly CX-10437/PPS-5
Electrical Lead CX-10452/PP5-S
Special Purpose Electrical Cable Assembly CX-10440/PPS-5
Figure 7-25. Special Purpose Cable Assembly CX-10440/PPS5, schematic diagram.
Figure 726. Special Purpose Branched Cable Assembly CX-10441/PPS-5 schematic diagram.
Special Purpose Branched Electrical Cable Assembly CX-10442/PPS-5
Figure 7-31. Special Purpose Branched Electrical Cable Assembly CX-10442/PPS-5, schematic diagram
Special Purpose Electrical Cable Assembly CX-10444/PPS-5
Figure 7-32. Special Purpose Branched Cable Assembly CX-1044/PPS-5, schematic diagram
Special Purpose Branched Electrical Cable Assembly CX-10485/PPS-5
Figure 7-34. Special Purpose Branched Cable Assembly CX-104485/PPS -5, schematic diagram
Special Purpose Electrical Cable Assembly CX-12067/U
Special Purpose Electrical Cable Assembly CX-10444A/PPS-5
Chapter 8. GENERAL SUPPORT TESTING PROCEDURES - TM-11-6625-1683-150101
Physical Tests and Inspections
Checking -6-Volt Outputs
Checking +6-Volt Outputs
Checking -5-Volt Outputs
Checking +12 Volt Outputs
Checking -12 Volt Outputs
Checking 3.9-, 3.5-, and 110-Volt Outputs and Block 1200 Indicator Lights
Checking +300- and -600-Volt Outputs
Checking 2,000-Volt Outputs
Checking SYNC and TRIG Outputs
Procedure - TM-11-6625-1683-150123
Chapter 8.1 DEPOT OVERHAUL STANDARDS
General Test Requirements - TM-11-6625-1683-150126
Block 300 Voltage and Continuity Test
Block 600 Voltage and Continuity Test
Block 1000 Voltage and Continuity Tests
Block 2100 Voltage and Continuity Tests
Block 2200 Voltage and Continuity Tests
Block 2700 Voltage and Continuity Test
Block 600 LOAD Tests
REMOTE CABLE Test
CX-10431 PPS-5 cable assembly
CX-10432 PPS-5 cable assembly (blocks 600 and 900).
CX-I04WPPS-5 cable assembly (block 2700)
Figure 8.1-1. Test setup with ac input power to Electrical Test Panel SB-3004/PPS-5.
CX-12067/U cable assembly (AUDIO)
Figure 8.1-2. Test Setup with dc input to Electrical Test Panel SB-3004/PPS-5.
Figure 8-1.-3. Dc power supply adapter cable.
Chapter 9. SHIPMENT AND LIMITED STORAGE AND DEMOLITION TO PREVENT ENEMY USE
Figure 91. Test Facilities Kit Case CY-6208/PPS-5, stowage of power cord.
Section Il. DEMOLITION OF MATERIEL TO PREVENT ENEMY USE
Methods of Destruction - TM-11-6625-1683-150148
Figure 9-2. Control indicator power converter, schematic diagram.
Figure 9-3. Block 700 receiver transmitter power converter, schematic diagram.
Figure 9-3.1. Block 700 receiver transmitter power converter in SB-3004A/PPS-5 with serial number 026 and upon contract DAAB07-73-C-1624, schematic diagram.
Figure 9-3.2. Block 700 receiver transmitter power converter 686221 in SB-3004A/PPS-5 test panels, schematic diagram.
Figure 9-3.3. Block 700 receiver transmitter power converter in SB-3004A/PPS-5 test panels with serial number 026 and upon contract DAAB07-73-C-1624, schematic diagram.
Figure 9-4. MIL-STD resistor color code markings.
Figure 9-5. MIL-STD capacitor color code markings.
Figure 96. Test setup for checking 6-, +6-, 5-, +12-, 12-, +3.9-, +35-, 110-, +300-, and 600-volt outputs.
Figure 97. Test setup for checking 2,000-volt outputs.
Figure 9-7.1. Test setup for cheching 6 volt AC output.
Figure 9-8. Test setup for checking SYNC and TRIG outputs.
Figure 9-9. Test setup for checking test cables.
Figure 9-10. Test Facilities Kit MK-980/PPS-5, controls and indicators
Figure 9-10.1. Electrical Test Panel SB-3004A/PPS-5, controls and indicators
Figure 9-11. (1) Panel, Test Electrical SB-3004/PPS-5
Figure 9-11. (2) Test Facilities Kit MK-980/PPS-5 Schematic Diagram
Figure 9-12. Electrical test Panel SB-3004/PPS-5
Appendix A. REFERENCES - TM-11-6625-1683-150179
APPENDIX B. BASIC ISSUE ITEMS LIST (BIIL) AND ITEMS TROOP INSTALLED OR AUTHORIZED LIST (ITIAL)
Appendix C. MAINTENANCE ALLOCATION - TM-11-6625-1683-150183
Remarks (Sect. IV).
Section II. Maintenance Allocation Chart - TM-11-6625-1683-150185
Section II. Maintenance Allocation Chart (cont) - TM-11-6625-1683-150186
Section II. Maintenance Allocation Chart (cont) - TM-11-6625-1683-150187
Section III. Tool and test Equipment Requirements - TM-11-6625-1683-150188
Section IV. Remarks - TM-11-6625-1683-150189
TM-11-6625-1683-15 Test Facilites Kits MK-980/PPS-5 (NSN 6625-00-933-9980) and MK-980A/PPS-5 (NSN 6625-00-453-5667) Manual
