TM 11-6625-2398-15-2
(21) Attach dust cover to cable, using cable
(23) Slide sleeving up over pressure nut.
clamp (fig. 7-7).
Using heat gun, shrink the sleeving.
w. Cable 1A5W1.
(24) Remove excess adhesive from sleeving.
(25) Using heat gun, sequentially shrink the
(1) Cut a section of cable (CP 5223A) 288
boot and tag marker.
inches in length.
(26) Attach dust cover to link chain attachment
(2) Strip 9 1/4 inches of outside jacket from
on backshell (fig. 7-24).
end of cable which will connect to P2 (fig. 7-10,
(27) Perform step (1) above, then strip 5 inches
dimension A).
of outside cable jacket from end of cable which will
(3) Trim 8 1/4 inches of braid from end of
connect to P1 (fig. 7-10, dimension A).
cable leaving 1 inch of braid exposed (fig. 7-10,
(28) Trim 4 inches of braid from end of cable
dimension B).
leaving 1 inch of braid exposed (fig. 7-10, dimension B).
(4) Make a 2 1/2-inch cut (slit) in cable jacket
(29) Perform steps (4) through (11), (13), (14),
and (18) through (25) above for connector P1 (fig. 7-24).
(5) Place tag marker, a 6 1/4-inch piece of
(30) Place backshell on cable assembly then
heat shrink sleeving, and boot over outside of cable
perform steps (13) and (14) above.
jacket.
(31) Slide backshell to connector and tighten
(6) Place pressure nut, pressure ring and
then perform steps (17) through (25) above.
reducing ring supplied with the backshell over cable (fig.
x. Cable 1A5W2. The following procedure is applicable
to the replacement of connectors P1 and P2.
(7) Strip 2 1/2 to 3 1/2 inches from jackets of
(1) Cut a section of cable (CX-12904) 120
twisted shielded conductors so that no adjacent pair are
inches in length.
the same length (fig. 7-10, dimension C).
(2) Strip 2 7/8 inches of outside jacket from
(8) Strip single conductor cable as shown in
end of cable (fig. 7-10, dimension A).
(3) Trim 2 3/8 inches of braid from end of
(9) Trim braid of twisted shielded conductor
cable leaving 1/2 inch of braid exposed (fig. 7-10,
leaving 5/16 inch of braid exposed (fig. 7-10, dimension
dimension B).
D).
(4) Make a 1%/4-inch cut (slit) in cable jacket
(10) Using crimping tool, crimp on ferrule and
ground wire (fig. 7-11).
(5) place tag marker and one piece of 3/4-
(11) Place an appropriate length of insulation
inch heat shrinking over outside of cable jacket.
over ferrule and ground wire.
(6) Strip 1 inch from jacket of twisted
(12) Strip 1/4 inch of insulation from the end of
shielded pair (fig. 7-10, dimension C).
each wire in the assembly (fig. 7-10, dimension E).
(7) Strip 1 3/16 inch from braid of twisted
(13) Place backshell and adapter on cable
shielded pair (fig. 7-10, dimension F).
assembly.
(8) Using crimping tool, crimp on ferrule and
(14) Using crimping tool, crimp pins supplied
ground wire (fig. 7-11).
with connector onto exposed wire ends.
(9) Place an appropriate length of insulation
(15) Insert pins into connector P2 (fig. 6-24)
over ferrule and ground wire.
and fill open pin apertures with spare pins.
(10) Strip 3/16 inch of insulation from the end
(16) Attach adapter to pinned connector (fig. 7-
of each wire in the assembly (fig. 7-10, dimension E).
(11) Using crimping tool, crimp pins supplied
17) Apply sealant to adapter threads and
with connector onto exposed wire ends.
fasten backshell to adapter.
(12) Place backshell pressure nut and pressure
(18) Slide reducing ring into backshell.
ring over cable braid (fig. 7-7).
(19) Slide pressure ring into backshell and fan
(13) Place reducing ring and backshell over
out braid so that braid sits between the reducing ring and
cable braid and screw backshell onto pressure nut.
the pressure ring.
(14) Obtain new connector and discard
(20) Slide pressure ring into backshell and pull
pressure nut and ring supplied. If salvaged connector is
out braid from V-connection formed by pressure ring
used, the pressure nut and ring were previously
seated in reducing ring. Trim excess braid protruding
discarded.
from V-connection.
(15) Insert crimped pins into connector (fig. 7-
(21) Slide pressure nut onto backshell and
tighten.
(22) Clean end of cable and apply adhesive
(R.T.V. 728 or equivalent) to area which will be covered
by heat shrink sleeving.
7-17
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