TM 11-6625-2398-15-2
(12) Using heat gun, shrink tag marker.
(23) Apply adhesive (R.T.V. 728 or equivalent)
(13) Attach dust cover to connector.
to area which will be covered by boot.
u. Cable 1A4W14. The following procedure is
(24) Using heat gun, shrink the boot and
applicable to the replacement of connectors P1 and P2.
remove excess adhesive.
(1) Cut a section of cable (CP 5245) 35 1/4
(25) Attach dust cover to link chain attachment
inches in length.
on backshell (fig. 7-7).
(2) Strip 3 inches of outside jacket from end
(26) Using heat gun, shrink tag marker.
of cable (fig. 7-10, dimension A).
v. Cable 1A4W15.
(3) Trim 2 inches of braid from end of cable
(1) Cut a section of cable (TD-31) 24 inches
leaving 1 inch of braid exposed (fig. 7-10, dimension B).
in length.
(4) Make a 1 1/4-inch cut (slit) in cable jacket
(2) Strip 2 inches of outside jacket from end
of cable (fig. 7-6, dimension A).
(5) Place tag marker, boot, and 3 3/4-inch
(3) Trim 1 1/2 inch of braid from end of cable
piece of heat shrink sleeving over outside of cable jacket.
leaving 1/2 inch of braid exposed (fig. 7-6, dimension B).
(6) Strip 2 inches from jacket of twisted
(4) Place tag marker, heat shrink sleeving,
shielded pair (fig. 7-10, dimension C).
and boot over outside of cable jacket.
(7) Trim 1 11/16 inch from braid of twisted
(5) Using crimping tool, crimp on ferrule and
shielded pair (fig. 7-10, dimension F).
ground wire (fig. 7-11).
(8) Using crimping tool, crimp on ferrule and
(6) Place an appropriate length of insulation
ground wire (fig. 7-11).
over ferrule and ground wire.
(9) Place an appropriate length of insulation
(7) Strip 1/4 inch of insulation from the end of
over ferrule and ground wire.
each wire in the assembly (fig. 7-6, dimension D).
(10) Strip 3/16 inch of insulation from the end
(8) Using crimping tool, crimp pins supplied
of each wire in the assembly (fig. 7-10, dimension E).
with connector onto exposed wire ends.
(11) Using crimping tool, crimp pins supplied
(9) Place pressure nut and pressure ring over
with connector onto exposed wire ends.
cable (fig. 7-7).
(12) Place pressure nut and pressure ring over
(10) Place reducing ring and backshell over
cable braid (fig. 7-7).
cable.
(13) Place reducing ring and backshell over
(11) Obtain new connector and discard
cable braid and screw pressure nut onto backshell.
pressure nut and ring supplied. If salvaged connector is
(14) Obtain new connector and discard
used, the pressure nut and ring were previously
pressure nut and ring supplied. If salvaged connector is
discarded.
used, the pressure nut and ring were previously
(12) Insert pins into connector (fig. 6-23), and
discarded.
fill open pin apertures with spare pins.
(15) Insert pins into connector (fig. 6-22) and
(13) Screw backshell onto pinned connector
fill open pin apertures with spare pins.
(16) Disconnect pressure nut from backshell
(14) Slide reducing ring into backshell and fan
and screw backshell onto pinned connector (fig. 7-7)
out braid so that braid sits between the reducing ring and
and tighten.
the pressure ring.
(17) Slide reducing ring into backshell and fan
(15) Slide pressure ring into backshell and pull
out braid so that braid sits between the reducing ring and
out from V-connection formed by pressure ring seated in
the pressure ring.
reducing ring. Trim excess braid protruding from V-
(18) Slide pressure ring into backshell and pull
connection.
out braid from V-connection formed by pressure ring
(16) Slide pressure nut onto backshell and
seated in reducing ring. Trim excess braid protruding
tighten.
from V-connection.
(17) Clean end of cable and apply adhesive
(19) Slide pressure nut onto backshell and
(R.T.V. 728 or equivalent) to area which will be covered
tighten.
by heat shrink sleeving.
(20) Clean end of cable and apply adhesive
(18) Using heat gun, shrink sleeving and
(R.T.V. 728 or equivalent) to area which will be covered
remove excess adhesive.
by heat shrink sleeving (fig. 7-22).
(19) Apply adhesive to area which will be
(21) Using heat gun, shrink sleeving.
covered by boot.
(22) Remove excess adhesive from sleeving.
(20) Using heat gun, shrink the boot and
remove excess adhesive.
7-16
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