Cable 1A3W2.

TM 11-6625-2398-15-2

(29) Attach dust cover to link chain attachment

(23) Attach dust cover to cable using cable

(fig. 7-7).

clamp.

k. Cable 1A3W2.

l. Cable 1A3W3.

The following procedure is

applicable to the replacement of connectors P1 and P2.

(1) Cut a section of cable (CP 5232A), 72

(1) Cut a section of cable (CP 5233A), 71 1/4

inches in length.

(2) Strip 6 inches of outside jacket from end

(2) Strip 10 inches of outside jacket from end

of cable (fig. 7-10, dimension A).

of cable (fig.7-10, dimension A).

(3) Trim 5 19/64 inches of braid from end of

(3) Trim 9 19/64 inches of braid from end of

cable leaving 45/64 inch of braid exposed (fig. 7-10,

dimension B).

(4) Place tag marker and one 7-inch piece of

(4) Place tag marker and one 12 1/2-inch

heat shrink sleeving over outside of cable jacket.

piece of heat shrink sleeving over outside of cable jacket.

(5) Slide inner ground ring over cable wires

and under cable braid.

(6) Slide outer ground ring over cable wires

and braid so that outer ground ring is centered over inner

ground ring.

(7) Cut a 6-inch length of 22AWG black wire

(7) Cut a 10-inch length of 22AWG black wire

and strip inch of insulation from one end.

and strip 1/2 inch of insulation from one end.

(8) Hairpin the black wire and insert between

outer ground ring and cable braid.

(9) Using crimping tool, crimp outer ground

ring, black wire and inner ground ring.

ring, black wire, and inner ground ring.

(10) Strip 4 1/2 inches from jacket of twisted

(10) Cut back 4 1/2 inches (fig.

7-10,

shielded pair (fig. 7-10, dimension C).

dimension C) from shield-to-shield connected coaxial

(11) Trim 4 3/16 inches from braid of twisted

cables (fig. 6-12, e.g. P1-30, P1-31, and P1-32) and 5

shielded pair (fig. 7-10, dimension F).

1/2 inches (fig. 7-10, dimension C) from remaining

(12) Using crimping tool, crimp on ferrule and

coaxial cables (fig. 6-12. e.g. P1-90, P1-91, and P1-

ground wire (fig. 7-11).

92).

(13) Place an appropriate length of insulation

(11) Assemble and attach solder sleeves to

over ferrule and ground wire.

shield-to-shield connected coaxial cables (fig. 7-18).

(14) Strip 3/16 inch of insulation from the end

(12) Assemble solder sleeves to coaxial cables

of each wire in the assembly (fig. 7-10, dimension E).

which typically connect to P1-90 and -91 as shown in

(15) Disassemble either new or salvaged

figure 7-18.

connector/backshell assembly (fig. 7-17).

(13) Strip 3/16 inch of insulation from the end

(16) Using crimping tool, crimp pins supplied

of each wire in the assembly (fig. 7-10, dimension E).

with connector onto exposed wire ends.

(14) Disassemble either new or salvaged

(17) Place a 4-inch piece of heat shrink

connector/backshell assembly (fig. 7-17).

sleeving over pinned wire and butt against outer ground

(15) Using crimping tool, crimp pins supplied

ring. Shrink the sleeving.

with connector onto exposed wire ends.

(16) Place the 12 1/2-inch piece of heat shrink

NOTE

sleeving over cable bundle so that it partially extends into

Before pinning connector P1, make

area which will be covered by backshell.

certain the connector cover is

NOTE

attached.

When placing heat shrink sleeving on

(18) Insert pins into connector (fig. 6-12) and

the P1 end of cable, make sure that

fill open pin apertures with spare pins.

connector cover is attached.

(19) Assemble connector / backshell assembly

to cable (fig. 7-17), making certain connector is properly

(17) Using heat gun, shrink the sleeving.

oriented.

(18) Insert pins into connector (fig. 6-13) and

(20) Coat strain relief and cable end with

fill open pin apertures with spare pins.

thermofit adhesive then slide 7-inch piece of heat shrink

(19) Assemble connector/backshell assembly

sleeving over coated area.

to cable (fig. 7-17), making certain connector is properly

(21) Using heat gun, shrink sleeving.

oriented.

(22) Remove excess adhesive from strain relief

(20) Using heat gun, shrink the tag marker.

and sleeving.

7-11