TM 11-6625-2398-15-2
(16) Disconnect pressure nut from backshell
(14) Insert pins into connector (fig. 6-8Y, and
and screw backshell onto pinned connector (fig. 7-7)
fill open pin apertures with spare pins.
and tighten.
(15) Disconnect pressure nut from backshell
(17) Slide reducing ring onto backshell and fan
and screw backshell onto pinned connector (fig. 7-7).
out braid so that braid sits between the reducing ring and
(16) Slide reducing ring into backshell and fan
the pressure ring.
out braid so that braid sets between the reducing ring
(18) Slide pressure ring into backshell and pull
and the pressure ring.
out braid from V-connection formed by pressure ring
(17) Slide pressure ring into backshell and pull
seated in reducing ring. Trim excess braid protruding
out braid from V-connection formed by pressure ring
from V-connection.
seated in reducing ring. Trim excess braid protruding
(19) Slide pressure nut onto backshell and
from V-connection.
tighten.
(18) Slide pressure nut onto backshell and
(20) Clean end of cable and apply adhesive
tighten.
(R.T.V. 728 or equivalent) to area which will be covered
(19) Clean end of cable and apply adhesive
by heat shrink sleeving.
(R.T.V. 728 or equivalent) to area which will be covered
(21) Slide sleeving over backshell, then shrink
by cable boot.
sleeving with heat gun.
(20) Using heat gun, shrink boot and tag
(22) Remove excess adhesive from sleeving.
marker.
(23) Slide boot over backshell and shrink.
(21) Remove excess adhesive from boot.
(24) Using heat gun, shrink on tag markers.
(22) Attach dust cover to link chain attachment
(25) Attach dust cover to link chain attachment
on backshell (fig. 7-7).
h. Cable 1A2W11. The following procedure is
on backshell (fig. 7-7).
g. Cable 1A2W9/1A2W10.
The following
applicable to the replacement of connectors P 1 and P2.
procedure is applicable to the replacement of connectors
(1) Cut a section of cable (CP 5236A) 35 1/8
P1 and P2:
inches in length.
(1) Cut a section of cable (CP 5230), 71 5/8
(2) Strip 2 7/8 inches of outside jacket from
inches in length.
end of cable (fig. 7-10, dimension A).
(2) Strip 5 3/4 inches of outside jacket from
(3) Trim 2 3/8 inches of braid from end of
end of cable (fig. 7-10, dimension A).
cable leaving inch of braid exposed (fig. 7-10,
(3) Trim 4 3/4 inches of braid from end of
dimension B). Brush out braid.
cable leaving 1 inch of braid exposed (fig. 7-10,
(4) Make a 1/4-inch cut (slit) in cable jacket
dimension B).
(4) Make a 1 3/4-inch (slit) in cable jacket
(5) Place tag marker and a 3-inch piece of
(fig.7-10, dimension G).
heat shrink sleeving over outside of cable jacket.
(5) Place tag marker and boot over outside of
(6) Strip 1 inch from jacket of twisted
cable jacket.
shielded pair (fig. 7-10, dimension C).
(6) Strip 3 inches from jacket of twisted
(7) Trim 1 3/16 inch from braid of twisted
shielded pair (fig. 7-10, dimension C).
shielded pair (fig. 7-10, dimension F).
(7) Using crimping tool, crimp on ferrule and
(8) Using crimping tool, crimp on ferrule and
ground wire (fig. 7-11).
ground wire (fig. 7-11).
(8) Place an appropriate length of insulation
(9) Place an appropriate length of insulation
over ferrule and ground wire.
over ferrule and ground wire.
(9) Strip 3/16 inch of insulation from the end
(10) Strip 3/16 inch of insulation from the end
of each wire in the assembly (fig. 7-10, dimension E).
of each wire in the assembly (fig. 7-10, dimension E).
(10) Place pressure nut, pressure ring, and
(11) Using crimping tool, crimp pins supplied
reducing ring over cable braid (fig. 7-7).
with connector onto exposed wire ends.
(11) Using crimping tool, crimp pins supplied
(12) Place pressure nut and pressure ring over
with connector onto exposed wire ends.
cable braid (fig. 7-7).
(12) Place backshell over cable braid and
(13) Place reducing ring and backshell over
screw pressure nut onto backshell.
cable braid and screw pressure nut onto backshell.
(13) Obtain new connector and discard
(14) Obtain new connector and discard
pressure nut and ring supplied. If salvaged connector is
pressure nut and ring supplied. If salvaged connector is
used, the pressure nut and ring were previously
used, the pressure nut and ring were previously
discarded.
discarded.
7-8
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