TM 11-6625-2398-15-2
(8) Place pressure nut and pressure ring over
(8) Bend braid back over clamp and trim
cable braid (fig. 7-7).
excess braid. Make sure braid does not extend past
(9) Place reducing ring and backshell over
shoulder of braid clamp (fig. 7-9, view D).
cable braid and screw pressure nut onto backshell.
(9) Tin cable end, inner conductor (fig. 7-9,
(10) Obtain new connector and discard
view E).
pressure nut and ring supplied. If salvaged connector is
(10) Solder contact to center conductor making
used, the pressure nut and ring were previously
sure outside surfaces are free of solder.
discarded.
Avoid use of excessive heat. Contact should be flush
(11) Insert pins into connector (fig. 6-5), and fill
against cable dielectric (fig. 7-9, view F).
open apertures with spare pins.
(11) Insert cable and parts into connector body.
(12) Disconnect pressure nut from backshell
Care should be taken to insure that knife edge of braid
and screw backshell onto pinned connector (fig. 7-7)
clamp is properly seated in "V" groove gasket. Tighten
and tighten.
clamp nut securely to complete assembly (fig. 7-9, view
(13) Slide reducing ring into backshell and fan
G).
out braid so that braid sits between the reducing ring and
(12) Using heat gun, shrink tag marker.
the pressure ring.
(13) Attach dust cover to cable, with cable
(14) Slide pressure ring into backshell and pull
clamp.
out braid from V-connection formed by pressure ring
(14) Calibrate cable in accordance with
seated in reducing ring. Trim excess braid protruding
procedures contained in TB 11-6625-2398-35.
f. Cable 1A2W8.
The following procedure is
from V-connection.
(15) Slide pressure nut onto backshell and
applicable to the replacement of connectors P1 and P2:
tighten.
(1) Cut a section of cable (CP 5229), 71 1/4
(16) Clean end of cable and apply adhesive
inches in length.
(R.T.V. 728 or equivalent) to area which will be covered
(2) Strip 6 inches of outside jacket from end
by heat shrink sleeving.
of cable (fig. 7-10, dimension A).
(17) Using heat gun, shrink sleeving and tag
(3) Trim 5 1/4 inches of braid from end of
marker.
cable leaving 3/4 inch of braid exposed (fig. 7-10,
(18) Remove excess adhesive.
dimension B).
(19) Attach dust cover to link chain attachment
(4) Make a 2-inch cut (slit) in cable jacket (fig.
on backshell (fig. 7-7).
e. Cable 1A2W4 1A2W7, 2W7/2W8. The following
(5) Place tag marker, a 7 1/4-inch piece of
procedure is applicable to the replacement of connectors
heat shrink sleeving, and boot over outside of cable
P1 and P2 (fig. 6-6): (1) Cut an applicable length of RG-
jacket.
214/U cable as specified below.
(6) Strip 2 1/2 inches from jacket of twisted
Cable reference
Length
shielded pair (fig. 7-10, dimension C).
designation
(inches)
(7) Trim 2 3/16 inches from braid of twisted
shielded pair (fig. 7-10, dimension F).
1A2W4/1A2W5 ...........................24
(8) Using crimping tool, crimp on ferrule and
1A2W/1A2W7 .............................18
ground wire (fig. 7-11).
2W/2W8 .....................................2
(9) Place an appropriate length of insulation
(2) Strip 11/ 32 inch of outside jacket from
over ferrule and ground wire.
both ends of cable (fig. 7-8, dimension A).
(10) Strip 3/16 inch of insulation from the end
(3) Place tag marker over outside of cable
of each wire in the assembly (fig. 7-10, dimension E).
jacket.
(11) Using crimping tool, crimp pins supplied
(4) Strip 7/32 inch of insulation from both
with connector onto exposed wire ends.
ends of the cable (fig. 7-8 dimension B).
(12) Place pressure nut and pressure ring over
(5) Obtain new connector or salvage
cable braid (fig. 7-7).
connector from defective cable assembly. Disassemble
(13) Place reducing ring and backshell over
the connector (fig. 7-9, view A).
cable braid and screw pressure nut onto backshell.
(6) Slip clamp nut, washer, and gasket over
{14) Obtain new connector and discard
cable (fig. 7-9, view B).
pressure nut and ring supplied. If salvaged connector is
(7) Comb out braid smoothly and taper over
used, the pressure nut and ring were previously
dielectric. Slide braid clamp over braid and push back
discarded.
against cable jacket (fig. 7-9, view C).
(15) Insert pins into connector (fig. 6-7), and fill
open pin apertures with spare pins.
7-7
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