TM 11-6625-2398-15-2
b. Cable 1A2W1.
(4) Cut three pieces of heat shrink sleeving 2
1/4, 2 3/4, and 3 1/4 inches in length, respectively.
(1) Cut a section of cable (CP 5221) 10 feet in
(5) Place the three pieces of sleeving over the
length.
cable in the following sequence:
(2) Strip 1 3/4 inch of outside jacket from end
(a) 3 1/4-inch sleeving.
of cable which will connect to P2 (fig. 7-3, dimension A).
(b) 2 3/4-inch sleeving.
(3) Place tag marker over outside of cable.
(c) 2 1/4-inch sleeving.
(4) Cut two pieces of heat shrink sleeving 1
3/4 and 2 1/4 inches in length, respectively.
(5) Place the two pieces of sleeving over the
(6) Strip 5/8 inch of insulation from the end of
cable in the following sequence:
each wire which will be connected to P2 (fig. 7-3,
(a) 2 1/4-inch sleeving.
dimension B).
(b) 1 3/4-inch sleeving.
(7) Attach wires to connector terminals (fig.
(6) Strip 5/8 inch of insulation from the end of
each wire which will be connected to P2 (fig. 7-3,
(8) Slide sleeving to the edge of the outside
dimension B).
jacket of the cable.
(7) Attach wires to terminals of connector P2
(9) Using heat gun, sequentially shrink 2 1/4-,
2 3/4-, and 3 1/4-sleeving.
(8) Slide sleeving to edge of outside jacket of
(10) Attach cover plate to connector P2 (fig. 7-
the cable.
(9) Using heat gun, sequentially shrink 1 3/4
(11) Using heat gun, shrink tag marker.
and then 2 1/4-inch pieces of sleeving.
(12) Strip 1 1/4 inch of outside jacket from end
(10) Attach cover plate to connector P2.
of cable which will connect to P1 (fig. 7-3, dimension A).
(11) Using heat gun, shrink the tag marker.
(13) Place boot over outside of cable.
(12) Strip 1 1/4 inch of outside jacket from end
(14) Strip 1/4 inch of insulation from the end of
of cable which will connect to P1 (fig. 7-3, dimension A).
each wire which will be connected to P1 (fig. 7-3,
(13) Place boot over outside of cable.
dimension B).
(14) Strip 1/4 inch of insulation from the end of
(15) Obtain new connector and slide connector
each wire which will be connected to P1 (fig. 7-3,
pressure nut and pressure ring, onto cable.
dimension B).
(16) Using crimping tool, crimp pins onto
(15) Obtain new connector and slide connector
exposed wire ends.
pressure nut and pressure ring onto cable.
(17) Insert pins into connector P1 (fig. 6-4) and
(16) Using crimping tool, crimp pins onto
fill open pin apertures with spare pins.
exposed wire ends.
(18) Assemble pressure nut and ring onto
(17) Insert pins into connector P1 (fig. 6-3) and
connector P1.
fill open pin apertures with spare pins.
(19) Clean end of cable and apply thermofit
(18) Assemble pressure nut and ring onto
adhesive to area to be covered by boot.
connector P1.
(20) Using heat gun, shrink the boot.
(19) Clean end of cable and apply thermofit
(21) Remove excess adhesive from boot.
adhesive to area to be covered by boot.
(22) Attach dust cover to cable with the cable
(20) Using heat gun, shrink boot.
clamp (fig. 7-4).
(21) Remove excess adhesive from boot.
(23) Using heat gun, shrink the tag marker.
d. Cable 1A2W3.
The following procedure is
(22) Attach the dust cover to the cable with the
cable clamp (fig. 7-4).
applicable to the replacement of connector P1 and P2:
(23) Using heat gun, shrink the tag marker.
(1) Cut a section of cable (CP 5222), 71 3/4
c. Cable 1A2W2.
inches in length.
(1) Cut a section of cable (CP 5221) 10 feet in
(2) Strip 2 1/2 inches of outside jacket from
length.
end of cable (fig. 7-6, dimension A).
(2) Strip 2 1/2 inches of outside jacket from
(3) Trim 1 3/4 inch of braid from end of cable
end of cable which will connect to P2 (fig.
leaving 3/4 inch of braid exposed (fig. 7-6, dimension B).
dimension A).
(4) Make a 1 1/4-inch cut (slit) in cable jacket
(3) Place tag marker over outside of cable.
7-6 Change 1
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