TM 11-6625-2398-15-2
(5) Strip 17 /64 inch of outside jacket from
(10) Strip 3/17 inch of insulation from the end
end of cable (fig. 7-8, dimension A).
of each wire in the assembly (fig. 7-6, dimension D).
(6) Trim 1/8 inch of braid from end of cable;
(11) Cover inside edge of backshell with
and strip 1/8 inch of insulation from end of wire (fig. 7-8,
electrical tape (fig. 7-32).
dimension B)
(12) Solder other end of ground wire connected
(7) Comb out braid and fold out (fig. 7-31,
in step (8) above to backshell.
view C).
(13) Slide backshell onto cable assembly.
(8) Pull braid wires forward and taper toward
(14) Using crimping tool, pin wire ends and
center conductor. Place braid clamp over braid and
insert pinned wires into connector (fig. 6-28).
push back against cable jacket. Fold back braid wires,
(15) Assemble backshell to connector using
trim as necessary so that wires do not touch shoulder of
nuts, screws, and lockwashers supplied.
clamp (fig. 7-31, view D).
(16) Slide one piece of 1 1/2-inch sleeving past
(9) Solder center contact to cable. Center
ground ring and butt up against ground ring (fig. 7-33).
contact must sit squarely against dielectric. Avoid
(17) Using heat gun, shrink the sleeving.
excessive heat which may distort dielectric (fig. 751,
(18) Sequentially repeat steps (16) and (17)
view E).
above for second piece of 1 1/2-inch sleeving, the 2 1/2-
(10) Thread connector assembly onto prepared
inch sleeving, and 3-inch sleeving.
cable assembly (fig. 7-31, view F).
NOTE
(11) Using heat gun, shrink tag marker.
Before shrinking last piece of
(12) Attach dust covers to cable using cable
sleeving apply R.T.V.
under rear
clamps.
section
(13) Calibrate cable in accordance with
(19) Clean end of cable and apply thermofit
procedures contained in TB 11-6625-2398-35.
adhesive to area which will be covered by cable boot.
aa. Cable 2A2WI1/2A2W2/2A2W3. The following
(20) Using heat gun, shrink boot and tag
procedure is applicable to the replacement of connectors
marker.
P1 and P2.
(21) Remove excess adhesive from boot and
(1) Cut a section of cable (CP 5246) 24
sleeving.
inches in length.
(22) Attach dust cover to cable, with cable
(2) Strip 2 1/2 inches of outside jacket from
clamp.
end of cable (fig. 7-6, dimension A).
ab. Cable 2A2W4.
The following procedure is
(3) Trim 2 inches of braid from end of cable
applicable to the replacement of connectors P1 and P2:
leaving 1/2 inch of braid exposed (fig. 7-6, dimension B).
(1) Cut a section of cable (CP 5242A), 24
(4) Place the following items over outside of
inches in length.
cable jacket in the sequence listed:
(2) Strip 2/2 inches of outside jacket from end
(a) Tag marker.
of cable (fig. 7-6, dimension A).
(b) Boot.
(3) Trim 2 inches of braid from end of cable
(c) A 3-inch piece of heat shrink
leaving /2 inch of braid exposed (fig. 7-6, dimension B).
sleeving.
(4) Place the following items over outside of
(d) A 2 1/4-inch piece of heat shrink
cable jacket in the sequence listed:
sleeving.
(a) Tag marker.
(e) Two 1 1/2-inch pieces of heat shrink
(b) Boot.
sleeving.
(c) One 2 3/4-inch piece of heat shrink
(5) Slide inner ground ring over cable wires
sleeving.
and under cable braid.
(d) One 2 1/4-inch piece of heat shrink
(6) Slide outer ground ring over cable wires
sleeving.
and braid so that outer ground ring is centered over inner
(e) One 1 1/4-inch piece of heat shrink
ground ring.
sleeving.
(7) Cut a 2-inch length of 22AWG black wire
(5) Slide inner ground ring over cable wires
and strip 1/2 inch of insulation from one end.
and under cable braid.
(8) Hairpin the black wire and insert between
(6) Slide outer ground ring over cable wires
outer ground ring and cable braid.
and braid so that outer ground ring is centered over inner
(9) Using crimping tool, crimp outer ground
ground ring.
ring, black wire, and inner ground ring.
(7) Cut a 2-inch length of 22AWG blackwire
and strip 1/2 inch of insulation from one end.
7-20
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